Epic Technologies

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Description

EPIC’s Synchronous Flow Manufacturing system provides one of the most flexible and responsive production environments in the EMS industry. We recognize that a key challenge in implementing lean in EMS is developing production processes and associated equipment flexible enough to handle the diverse needs of many customers. We have focused on several key factors in optimizing our Synchronous Flow Manufacturing process for the EMS environment: A key challenge in the EMS environment is effectively dealing with small lot sizes over a wide range of customers and product types. A key element of our solution is to work with our equipment suppliers to develop unique systems for rapid changeover. For example, our wave solder and vapor phase reflow equipment are linked to conveyor systems with bar code readers which transmit data to change process parameters dynamically based on each product’s characteristics. The result is that each PCBA receives an optimal profile, with no changeover time required. Maximum throughput velocity is achieved as multiple assembly lines and products feed into a single wave. We also utilize electronic work instructions which are displayed at each work station and documentation control is maintained through a centralized database.

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